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Complete Animal Feed Production Line

Capacity 1–25 T/h — Processing 20+ raw materials into feed for all animal species — Turnkey solution

Professional line for producing high-quality animal feed. Processes grains, protein components and additives into uniform pellets for cattle, pigs, poultry, horses, sheep and fish. From raw materials to finished product — a fully automated solution.

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20+ Raw Material Types
🐄🐷🐔
All Domestic Animals (7+ categories)
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Capacity 1–25 T/h
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200+ Installations
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12 Countries
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Adjustable Formulas
Request a Quote Technical Documentation
Interactive Diagram

3D View of the Production Line

Click on any component to view detailed specifications

3D Shema Linije
Feed Hopper
Oil from presses (sediment separator)
4 Extruders (4 t/h soy)
Existing Oil Presses
Rotary Meal Cooler (2 t/h)
Cake Cooler
Meal & Cake Buffer
Technological Process

Production Steps

From raw materials to finished pellets in 8 steps

1

Receiving and Storage

Raw materials (corn, barley, wheat, soy meal) are stored in separate cells under controlled conditions.

Silos cells, Screw conveyors
2

Component Grinding

Grains are ground in the hammer mill to the desired particle size (2–10 mm) according to the recipe.

Hammer Mill, Vibro Sieve
3

Dosing and Mixing

Precise dosing of components according to the recipe and homogeneous mixing in the mixer for 4–6 minutes.

Dosers, Horizontal Mixer
4

Conditioning

Addition of steam and moisture to optimise the pelleting process. Temperature 80-85°C.

Conditioner
5

Pelleting

Pellet formation through the die under pressure. Adjustable pellet length and diameter.

Ring Die Pellet Mill
6

Cooling

Counterflow cooling of pellets from 80°C to ambient temperature. Moisture reduction to 12%.

Counterflow Cooler
7

Sieving

Separation of oversize and fine particles. Uniform final product size.

Vibro Sieve
8

Packaging

Automatic or semi-automatic bagging into 25 kg or 50 kg bags.

Weighing by scale
Main Machines

Key Line Equipment

The most important components for producing quality animal feed

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Extruder

Model: E-500 / E-1000

Wet twin-screw extruder for heat treatment of components. Gelatinises starch and increases digestibility by 15–25%.

Capacity: 500-1000 kg/h
Power: 55-110 kW
Temperature: 130-150°C
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Pellet Mill

Ring Die Pellet Mill

Professional ring-die pellet mill for producing uniform pellets with diameter 3–8 mm and high PDI (>95%).

Capacity: 1-25 T/h
Power: 75-315 kW
Die Diameter: 420-508 mm
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Counterflow Cooler

Counterflow Cooler

Vertical counterflow cooler for efficient pellet cooling and moisture reduction to optimal level.

Capacity: 1-25 T/h
Cooling: 80°C → 25°C
Moisture: 16% → ≤12%
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Horizontal Mixer

Ribbon Mixer

Ribbon mixer for homogeneous blending of ground components with vitamins, minerals and additives.

Batch Capacity: 1–25 tonnes
Power: 15-75 kW
Mixing time: 4–6 minutes
Raw Materials & Products

What the Line Processes and Produces

Flexibility for all types of raw materials and final products

Raw materials processed by the line

🌾 GRAINS (Energy source)

  • Corn (primary ingredient)
  • Wheat
  • Barley
  • Oats
  • Rye
  • Broken rice
  • Millet
  • Sorghum

💪 PROTEIN COMPONENTS

  • Soy meal (most common)
  • Sunflower meal
  • Rapeseed meal
  • Rapeseed
  • Full-fat soy (extruded)
  • Fish meal
  • Meat and bone meal
  • Blood meal

➕ ADDITIONAL COMPONENTS

  • Alfalfa (dehydrated)
  • Dried brewers grains
  • Molasses
  • Sugar beet pulp

⚗️ MINERALS AND VITAMINS

  • Calcium carbonate
  • Dicalcium phosphate
  • Table salt
  • Vitamin premixes
  • Mineral premixes
  • Trace elements

🧪 ADDITIVES

  • Probiotics
  • Prebiotics
  • Enzymes
  • Acidifiers
  • Toxin binders (bentonite)
  • Aromatic compounds

Final products produced by the line

🐄 CATTLE FEED

  • Concentrates for dairy cows (16–20% protein)
  • Concentrates for beef bulls (14–16%)
  • Starter feed for calves (18–22%)
  • Concentrates for heifers (12–14%)
  • Pellets 6–8 mm

🐷 PIG FEED

  • Starter feed for piglets (18–20%)
  • Grower feed (16-18%)
  • Finisher feed for fattening (14–16%)
  • Sow feed
  • Pellets 3–6 mm

🐔 POULTRY FEED

  • Broiler starter (21–23%)
  • Broiler grower (19–21%)
  • Broiler finisher (18–20%)
  • Layer hen feed (16–18%)
  • Turkey and duck feed
  • Pellets 2–4 mm or crumbles

🐑 SHEEP AND GOAT FEED

  • Concentrates for lambs
  • Concentrates for dairy sheep/goats
  • Pellets 5–6 mm

🐴 HORSE FEED

  • Sport horses (energy)
  • Working horses
  • Mares and foals
  • Pellets 8–10 mm

🐟 FISH FEED

  • Floating feed (extruded)
  • Sinking feed
  • Protein: 28–45%
  • Diameter: 2–8 mm

📊 Final Pellet Characteristics:

  • ✓ Diameter: 2–10 mm (adjustable)
  • ✓ Length: 5-20mm
  • ✓ Moisture: ≤12%
  • ✓ PDI: >95%
  • ✓ Breakage: <2%
Technical Data

Complete Line Specifications

Parameter Value Note
Total capacity 1-25 T/h Finished pellets
Total installed power ~350-450 kW All motors
Required floor space 25m × 12m × 8m Length × Width × Height
Number of operators 3-4 Per shift
Power supply 380V / 50Hz 3-phase
Compressed air 0.6-0.8 MPa For pneumatics
Steam (optional) 0.3-0.5 MPa For conditioning
Pellet type 3–8 mm diameter Adjustable
Feed types Cattle, pigs, poultry Multi-purpose
Automation PLC + SCADA Optional
Advantages

Why Choose Our Line

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Economic Advantages

  • High capacity (1–25 T/h)
  • Low energy consumption (90–110 kWh/T)
  • Automation = fewer workers (3–4 vs 8–10)
  • Recipe optimisation = lower costs
  • ROI: 18–36 months
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Technological Advantages

  • Modern, reliable equipment
  • PLC control and monitoring
  • Pellet quality 95%+ durability
  • Low breakdown rate (<2% downtime)
  • Remote monitoring option
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Product Quality

  • Uniform pellets (CV <3%)
  • Optimum moisture (≤12%)
  • High pellet density
  • Minimal breakage (<2%)
  • Shelf life: 6–12 months
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Flexibility

  • 20+ different raw materials
  • All animal species
  • Various formulations
  • Pellet Diameter: 2-10mm
  • Quick changeover: 15–30 min

Interested in this line?

Contact us for a detailed quotation, technical documentation and customisation options according to your needs

Request a Quote Call Us Now
Frequently Asked Questions

FAQ

Standard 1–25 T/h of finished pellets. Variants from 1–25 T/h are available depending on requirements.
Minimum 25 m × 12 m × 8 m (Length × Width × Height) for a standard line with capacity 1–25 T/h.
Grains (corn, wheat, barley, oats), protein components (soy meal, sunflower meal, fish meal), minerals, vitamins and various additives. Over 20 different raw materials in total.
Feed for cattle, pigs, poultry, sheep, goats, horses, rabbits and fish. Different formulations: starter, grower, finisher for each species.
2–10 mm adjustable by changing the die. Most common: 3 mm (poultry), 5 mm (pigs), 8 mm (cattle).
The quick changeover system enables product change in 15–30 minutes, including discharge, cleaning and die change.
3–4 weeks including installation, testing, commissioning and staff training.
Approximately 90–110 kWh per tonne of finished pellets, depending on raw materials and pellet diameter.